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Project Risk and Contingency: Sizing the Cost Reserve from a Risk Register

How to build a construction risk register, score probability and impact, size the contingency from expected values instead of a guessed percentage, and use and report the contingency during the project.

Komander.ai Panduan team · 2 min read · Updated 9 October 2026

Contingency is a cost reserve for things that may happen but are not certain. Many contractors use a fixed percentage, for example 5 to 10% of cost. It is easy, but says nothing about what the reserve is for or when it may be used. A risk register makes the contingency defensible.

37%21%23%12%
  • Rebar price rise
  • Rain and delay
  • Deeper earthworks
  • Defects and rework
  • Other
Rp13 m contingency from the risk register (in hundreds of thousands of rupiah) · expected value = probability × impact, summed.

Example risk register for an Rp850 m RAP

RiskProbabilityImpact if it happensExpected valueAction
Rebar price up 10% before purchase40%Rp12 mRp4.8 mLock prices with the supplier, buy in stages
Rain, 3 weeks late50%Rp5.4 m overheadRp2.7 mSchedule earthworks in the dry months
Hard ground deeper than expected30%Rp10 mRp3 mSoil test before bidding
Defects and rework50%Rp3 mRp1.5 mInspect before covering up
OtherRp1 m
Total contingencyRp13 m (1.5% of the RAP)

Expected value = probability × impact. A quick assessment can also use a 1 to 5 scale for probability and impact; high scores (for example 15 or more out of 25) need a detailed action plan. On large projects, Monte Carlo simulation gives a more careful figure; one road project study found about 9% of budget on average, so the figure depends heavily on the type of project.

Using and reporting it

Common mistakes

Start from a template

The full guide is in How to build a construction cost report that catches overruns early. It has a free template (Excel or Google Sheets) and a checker that reads your own workbook.

Get the templateCheck my workbook

Ready to use the Komander agents on your projects?

When your workbook is complete, apply for a pilot: we help connect your project data to the Finance, Cost and Scheduler agents and review the first reports with you.

Send with GmailEmail app

Send to melwani@komander.ai. Your workbook check result is included when there is one; the workbook itself is not sent.

Common questions

How much contingency is reasonable?

There is no single figure. Work it out from the risk register (probability × impact); 5 to 10% is only a starting point.

What is the difference between contingency and profit?

Contingency is set aside for named risks and its use is reported; profit is the planned margin.

Who may use the contingency?

Ideally only the project manager, with a record of the risk that happened, so the remaining reserve is always clear.

References

  1. ITS engineering journal: contingency estimation on road projects (Indonesian): about 8.92% on average with Monte Carlo